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AI Validator · Features

Averian Expands AI Validator with New Spatial Anomaly Detection Model

October 28, 2026

Side by side wafer inspection results: a non-spatial model misses dust inside the wafer, while Averian Spatial Detector flags it in red

Spatially aware inspection model identifies location-dependent anomalies and improves defect detection performance

OTTAWA, Canada – October 28, 2026 – Averian announced the availability of Averian Spatial Detector, a new anomaly detection model Averian has developed within its AI Validator visual inspection platform. The model incorporates spatial information into inspection decisions, enabling manufacturers to identify defects whose significance depends on where they occur on a device under test.

In internal testing against selected existing AI Validator models, Spatial Detector reduced missed defects by up to 30% and false alarms by up to 40%. These results indicate the potential to improve inspection reliability while reducing unnecessary review of acceptable parts.

Spatially aware anomaly detection
Non-spatial models can identify irregularities such as contamination, scratches or surface defects, but may not adequately distinguish between identical features appearing in acceptable and unacceptable locations. Averian’s Spatial Detector addresses this challenge by incorporating the anomaly location into its assessment, supporting inspections with position-dependent acceptance criteria.

For example, in a semiconductor inspection scenario, minute particle contamination near the edge of a wafer may be acceptable while similar contamination in an interior region is considered a defect.

Good wafer image with a dust speck at the top right edge
Good wafer image with dust near the edgeGood wafer image with dust near the edge
Good wafer image with dust specks along the top edge

In Averian’s comparative demonstration, models were trained using the same set of acceptable images containing edge contamination. The spatially aware model identified contamination in an unacceptable interior location that the non-spatial model did not flag.

AI Validator result for the non-spatial model: dust inside the wafer area, verdict Normal

Missed Non-spatial model Non-spatial detection learned what contamination looks like, but not where it is unacceptable, so the particle appears normal and the part passes.

AI Validator result for Averian Spatial Detector: heatmap with the strongest red response on the dust inside the wafer, verdict Defect

Caught Averian Spatial Detector Spatial Detector learned where contamination is acceptable and correctly identified a dust particle in an unacceptable region, flagging the contamination.

Applications across precision manufacturing
Averian Spatial Detector is designed for inspection applications where component placement, alignment and location-specific tolerances are critical to product quality. Applications include assembly verification to confirm the presence and correct positioning of parts; electronics and PCB inspection to identify component placement and alignment anomalies; semiconductor contamination detection; and precision manufacturing environments where acceptance criteria vary across different regions of a component.

Integrated into existing AI Validator workflows
Averian Spatial Detector is available as a model selection within AI Validator alongside Precision Detector and Pattern Detector. Users can configure it through the platform’s existing model settings while keeping their current data capture, training and testing workflow.

AI Validator AI Model Settings panel with the model dropdown open, listing Pattern Detector, Precision Detector, and Averian Spatial Detector Averian Spatial Detector in the AI Validator model list

The development of Spatial Detector also demonstrates Averian’s expertise in engineering specialized AI models to address complex inspection requirements. Where general-purpose models cannot adequately address application-specific challenges, Averian develops tailored solutions that incorporate the capabilities required for reliable performance.

This expertise extends beyond AI Validator to custom AI model development and software solutions for customers with specialized technical and operational requirements.

For additional information or to request a demonstration, visit averian.io.

About AI Validator

AI Validator is Averian’s AI-powered visual inspection platform, combining object and anomaly detection with real-time inference to support quality inspection in semiconductor, automotive, electronics, industrial manufacturing, aerospace and energy applications. Deployment options include on-premises, cloud and edge environments.

About Averian

Averian is an AI and custom software development company with teams in North America and Europe. The company develops AI platforms, including AI Validator, and delivers custom software, embedded systems and AI solutions for enterprise customers. For more information visit: averian.io

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